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Mac mini (2024) Headphone Jack Replacement

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  1. Mac mini (2024) Headphone Jack Replacement, Before you begin: passo 1, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Before you begin: passo 1, immagine 2 di 2
    • Fully shut down your Mac mini and unplug all cables from it.

    • Flip over your Mac mini and place it on a clean, flat surface to avoid scratching the chassis.

  2. Mac mini (2024) Headphone Jack Replacement, Create a gap: passo 2, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Create a gap: passo 2, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Create a gap: passo 2, immagine 3 di 3
    • Insert a Jimmy into the gap between the bottom cover and the chassis.

    • Pry up the bottom cover to create a gap.

    • Keep the Jimmy inserted under the bottom cover.

  3. Mac mini (2024) Headphone Jack Replacement, Insert an opening pick: passo 3, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Insert an opening pick: passo 3, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Insert an opening pick: passo 3, immagine 3 di 3
    • Insert an opening pick into the gap created by the Jimmy.

    • Remove the Jimmy.

  4. Mac mini (2024) Headphone Jack Replacement, Release the clips: passo 4, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Release the clips: passo 4, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Release the clips: passo 4, immagine 3 di 3
    • Slide the opening pick along the bottom cover until you feel it snag on a clip.

    • There are four clips total—one at each corner of the bottom cover.

    • Twist the pick to lift the clip out of its slot.

  5. Mac mini (2024) Headphone Jack Replacement: passo 5, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement: passo 5, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement: passo 5, immagine 3 di 3
    • Continue sliding and prying with the pick along the perimeter of the bottom cover to release the remaining clips.

    • Don't insert the pick more than an inch when sliding near the power button, as you risk damaging the cable.

    • During reassembly, press along the perimeter of the bottom until you hear and feel all four clips click back into place.

  6. Mac mini (2024) Headphone Jack Replacement: passo 6, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement: passo 6, immagine 2 di 2
    • Don't remove the bottom cover, as it's still connected to the Mac mini with a cable.

    • Lift the edge of the bottom cover opposite the power button and flip it over to expose the power button cable.

  7. Mac mini (2024) Headphone Jack Replacement, Disconnect the power button: passo 7, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Disconnect the power button: passo 7, immagine 2 di 2
    • The power button cable is very fragile! You don't have to disconnect it to access the internals— but it will require you to keep the bottom cover propped up.

    • To disconnect the cable and remove the bottom cover, follow the next two steps.

    • If you don't disconnect the cable, prop up the bottom cover to prevent straining the cable and skip the next two steps.

    • Grip the power button cable close to the head and pull it away from its socket to disconnect it.

  8. Mac mini (2024) Headphone Jack Replacement, Remove the bottom cover: passo 8, immagine 1 di 1
    • Remove the bottom cover.

  9. Mac mini (2024) Headphone Jack Replacement, Remove the inner plate screws: passo 9, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Remove the inner plate screws: passo 9, immagine 2 di 2
    Attrezzo utilizzato in questo passaggio:
    FixMat
    $36.95
    • Throughout this repair, keep track of each screw and make sure it goes back exactly where it came from.

    • While the Mac mini uses Torx Plus screws, standard Torx bits work. Make sure to apply constant, downward force to prevent stripping.

    • Use a T5 Torx screwdriver to remove the twelve screws securing the inner plate:

    • Eight 3.4 mm‑long screws

    • Four 2.4 mm‑long screws

  10. Mac mini (2024) Headphone Jack Replacement, Separate the inner plate: passo 10, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Separate the inner plate: passo 10, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Separate the inner plate: passo 10, immagine 3 di 3
    • Insert the point of a spudger into one of the clips' slots on the inner plate.

    • Pry up the inner plate enough so you can grip the edge along the same side as the headphone jack.

  11. Mac mini (2024) Headphone Jack Replacement: passo 11, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement: passo 11, immagine 2 di 2
    • Pull the inner plate away from the chassis to slide it out from under the lip on the heat sink.

    • During reassembly, slide the inner plate back under the heat sink and press along its edges to secure it in the chassis.

  12. Mac mini (2024) Headphone Jack Replacement: passo 12, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement: passo 12, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement: passo 12, immagine 3 di 3
    • Don't remove the inner plate yet, as it's still connected to the Mac mini by a cable.

    • Lift the inner plate and flip it over to expose the wireless module cable.

  13. Mac mini (2024) Headphone Jack Replacement, Remove the wireless module cover: passo 13, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Remove the wireless module cover: passo 13, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Remove the wireless module cover: passo 13, immagine 3 di 3
    • Use one hand to secure the wireless module during this step.

    • Use a Torx Plus 5IP screwdriver to remove the four 2.5 mm‑long screws securing the wireless module cover.

  14. Mac mini (2024) Headphone Jack Replacement, Remove the cover: passo 14, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Remove the cover: passo 14, immagine 2 di 2
    • Remove the wireless module cover.

    • During reassembly, look the bottom of the cover to find the foam rectangle. Align the foam rectangle over the wireless module press connector to find the proper orientation for the cover.

  15. Mac mini (2024) Headphone Jack Replacement, Disconnect the wireless module: passo 15, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Disconnect the wireless module: passo 15, immagine 2 di 2
    • Use one hand to secure the wireless module during this step.

    • Insert the point of a spudger under one of the short edges of the wireless module press connector.

    • Don't insert your spudger anywhere else, as you risk dislodging surface-mounted components.

    • Pry up to disconnect the wireless module.

  16. Mac mini (2024) Headphone Jack Replacement, Remove the inner plate: passo 16, immagine 1 di 1
    • Remove the inner plate.

  17. Mac mini (2024) Headphone Jack Replacement, Remove the fan screws: passo 17, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Remove the fan screws: passo 17, immagine 2 di 2
    • If you're following this guide to clean your fan, this is a good time to do so.

    • Remove the four screws securing the fan:

    • Two 2.4 mm‑long Torx Plus 3IP screws

    • Two 7.9 mm‑long Torx Plus 5IP screws

  18. Mac mini (2024) Headphone Jack Replacement, Reposition the fan: passo 18, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Reposition the fan: passo 18, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Reposition the fan: passo 18, immagine 3 di 3
    • Lift the fan out of its recess in the chassis and flip it over to expose its wire and connector.

    • Let the fan rest on the chassis and heat sink.

  19. Mac mini (2024) Headphone Jack Replacement, Disconnect the fan: passo 19, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Disconnect the fan: passo 19, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Disconnect the fan: passo 19, immagine 3 di 3
    • Use tweezers to peel back the tape covering the fan ZIF connector.

  20. Mac mini (2024) Headphone Jack Replacement: passo 20, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement: passo 20, immagine 2 di 2
    • Use the point of a spudger, or your fingernail, to flip up the locking tab on the fan ZIF connector.

  21. Mac mini (2024) Headphone Jack Replacement: passo 21, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement: passo 21, immagine 2 di 2
    • Use tweezers, or your fingers, to slide the ZIF connector straight out of its socket.

  22. Mac mini (2024) Headphone Jack Replacement, Remove the fan: passo 22, immagine 1 di 1
    • Remove the fan.

  23. Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack cover screws: passo 23, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack cover screws: passo 23, immagine 2 di 2
    • Use a Torx Plus 3IP screwdriver to remove the two 2.2 mm‑long screws securing the headphone jack cover.

  24. Mac mini (2024) Headphone Jack Replacement, Remove the cover: passo 24, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Remove the cover: passo 24, immagine 2 di 2
    • Use tweezers, or your fingers, to remove the headphone jack cover.

  25. Mac mini (2024) Headphone Jack Replacement, Disconnect the headphone jack: passo 25, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Disconnect the headphone jack: passo 25, immagine 2 di 2
    • Use the point of a spudger to pry up and disconnect the headphone jack press connector.

  26. Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack screws: passo 26, immagine 1 di 3 Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack screws: passo 26, immagine 2 di 3 Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack screws: passo 26, immagine 3 di 3
    • Use a Torx Plus 3IP screwdriver to remove the two 4.0 mm‑long screws securing the headphone jack.

    • If you aren't using a flexible adapter, make sure your screwdriver is as parallel with the screw as possible. Apply constant force against the screw to avoid stripping.

  27. Mac mini (2024) Headphone Jack Replacement, Apply isopropyl alcohol: passo 27, immagine 1 di 1
    • The power indicator light is connected to the headphone jack and requires separating its adhesive to continue.

    • Apply a few drops of isopropyl alcohol (>90%) to the top of the power indicator's silver plate.

    • Wait one minute for the alcohol to flow behind the power indicator and for the adhesive to loosen.

  28. Mac mini (2024) Headphone Jack Replacement, Separate the power indicator: passo 28, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Separate the power indicator: passo 28, immagine 2 di 2
    Attrezzo utilizzato in questo passaggio:
    Tesa 61395 Tape
    $5.99
    • Slide a Jimmy between the top of the power indicator and the chassis to separate the adhesive.

    • During reassembly, align the power indicator's holes over the white pegs in the chassis. If the old adhesive isn't sticky anymore, use a thin double-sided tape like Tesa Tape to replace it.

  29. Mac mini (2024) Headphone Jack Replacement: passo 29, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement: passo 29, immagine 2 di 2
    • Lightly grip the power indicator with tweezers and pull it away from the chassis to separate the adhesive securing its cable.

  30. Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack: passo 30, immagine 1 di 2 Mac mini (2024) Headphone Jack Replacement, Remove the headphone jack: passo 30, immagine 2 di 2
    • Lift the headphone jack out of the chassis and remove it.

Conclusione

To reassemble your device, follow these instructions in reverse order.

Take your e-waste to an R2 or e-Stewards certified recycler.

Repair didn’t go as planned? Try some basic troubleshooting, or ask our Mac mini (2024) Answers Community for help.

Alex Diaz-Kokaisl

Membro da: 01/16/22

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