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Integrated Headset Replacement

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    1. Integrated Headset Replacement, Integrated Headset: passo 1, immagine 1 di 3 Integrated Headset Replacement, Integrated Headset: passo 1, immagine 2 di 3 Integrated Headset Replacement, Integrated Headset: passo 1, immagine 3 di 3
      • Use a 6 mm Allen wrench to loosen the pinch bolts on each side of the stem.

      • Make sure to alternate between each side.

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    2. Integrated Headset Replacement: passo 2, immagine 1 di 3 Integrated Headset Replacement: passo 2, immagine 2 di 3 Integrated Headset Replacement: passo 2, immagine 3 di 3
      • After loosening the bolts, the stem will be free to rotate.

      • Loosen and remove the top cap compression bolt.

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    3. Integrated Headset Replacement: passo 3, immagine 1 di 3 Integrated Headset Replacement: passo 3, immagine 2 di 3 Integrated Headset Replacement: passo 3, immagine 3 di 3
      • Lift the bars and stem to remove them from the fork.

      • Turn the bars side to side while you pull up. This should help you remove a tight stem.

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    4. Integrated Headset Replacement: passo 4, immagine 1 di 3 Integrated Headset Replacement: passo 4, immagine 2 di 3 Integrated Headset Replacement: passo 4, immagine 3 di 3
      • Remove the fork and headset from the bottom of the frame.

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    5. Integrated Headset Replacement: passo 5, immagine 1 di 3 Integrated Headset Replacement: passo 5, immagine 2 di 3 Integrated Headset Replacement: passo 5, immagine 3 di 3
      • Remove the dust cap on top and replace the old bearings with the new headset if necessary.

      • Apply a thin coat of grease as needed on the frame’s head tube or steering head and fork.

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    6. Integrated Headset Replacement: passo 6, immagine 1 di 3 Integrated Headset Replacement: passo 6, immagine 2 di 3 Integrated Headset Replacement: passo 6, immagine 3 di 3
      • Slide the fork back on the frame and place the compression ring on the upper headset bearing.

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    7. Integrated Headset Replacement: passo 7, immagine 1 di 3 Integrated Headset Replacement: passo 7, immagine 2 di 3 Integrated Headset Replacement: passo 7, immagine 3 di 3
      • Slide the dust cover on and install the stem.

      • Check the amount of space between the top of the steerer tube and the top of your stem. Your steerer tube should lay just a few millimeters below, and allow for clamping and compression. If it doesn't, add a spacer on top of the dust cover and under the stem.

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    8. Integrated Headset Replacement: passo 8, immagine 1 di 3 Integrated Headset Replacement: passo 8, immagine 2 di 3 Integrated Headset Replacement: passo 8, immagine 3 di 3
      • Reinstall the compression bolt and tighten it down, while at the same time keeping the bars in alignment.

      • Tighten the compression bolt until the thread becomes hard.

      • Use the socket wrench to turn the bolt half turn more and check for play by rocking the bars forward and backwards while pinching the frame with your knees.

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    9. Integrated Headset Replacement: passo 9, immagine 1 di 3 Integrated Headset Replacement: passo 9, immagine 2 di 3 Integrated Headset Replacement: passo 9, immagine 3 di 3
      • Check for play and make sure the bars turn smoothly.

      • You don’t want to over tighten the compression bolt as this will result in improper steering.

      • Secure the pinching bolts on each side of the stem, alternating between each side as you go.

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Conclusione

The final product should end up with aligned and firm bars. There should be no forward or backwards play and everything should turn smoothly.

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