IT-8800 -8500 Footrest Disassembly

Introduzione

All Screws in here will be color coded , example : Red and Orange on the same step means there are 2 different types of screws on that step.

Cosa ti serve

Passo 1 IT-8800 -8500 Footrest Disassembly

IT-8800 -8500 Footrest Disassembly, IT-8800 -8500 Footrest Disassembly: passo 1, immagine 1 di 1

Remove 8 screws marked in red .
NOTE: THERE IS 2 PIECES THAT ACT AS ONE COVER. DO NOT SLIDE OR PRY THESE PIECES APART FROM EACH OTHER IT WILL RESULT IN DAMAGE.
Remove 3 screws marked in Orange

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Passo 2

Remove the 4 bolts and lock washers.

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Passo 3

From here the lower piece will be free from the frame .
Air hose will then be disconnected from the nozzle marked with an arrow. Then unplug the three wires from the relay PCB.
Mounted here will be a screw threaded through 2 plastic holders . remove the screw and don't lose the plastic holders.

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Passo 4

Unzip the the zipper marked with a red line. This will completely disconnect the upper assembly from the lower assembly.
Note in this photo the frame has been completely removed . NO need to do that for this repair.

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Passo 5

Remove 2 screws and 2 washers for each foot pad.
EACH OF THESE FOOT PADS HAVE 2 WASHERS ON ONE END , THIS SERVES A PURPOSE . DON'T FORGET THIS DURING REASSEMBLY

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Passo 6

Unzip the the leather from the bottom
The zippers sometimes don't have a zipper handle, please use a large paper clip.
Once leather is unzipped this is what you should see . Go ahead and remove the entire leather cover .

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Passo 7

Remove the 6 screws on the top cover .
This foam is glued to the plastic . Do your best not to rip it , use a sharp blade to avoid any tearing.
Pro Tip: No need to peel this entire piece off . Just peel the edges and leave center glued .

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Passo 8

Remove the 6 screws.
This cover will not come off until the top cover is removed first. Additionnally follow the same rule , keep the middle glued and peel back the edges

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Passo 9

Remove the 4 bolts .
RECOMMENDED: USE A MAGNETIC TIP SCREW DRIVER FOR THIS STEP. OTHERWISE THOSE BOLTS CAN AND WILL FALL INTO THE HOLLOW FRAME PIECE

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Passo 10

Remove the 4 bolts in each corner .
RECOMMENDED: USE A MAGNETIC TIP SCREW DRIVER FOR THIS STEP. OTHER WISE THOSE BOLTS CAN AND WILL FALL INTO THE HOLLOW FRAME PIECE

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Passo 11

unplug motor wire.
Unscrew grounding wire. Be sure to reuse this screw and washer if new assembly did not include one.

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Passo 12

YOU ARE DONE

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Conclusione

To reassemble your device, follow these instructions in reverse order.

PLEASE REMEMBER THE FOLLOWING DURING REASSEMBLY:

- When gluing the foam to the plastic DON'T over do it , just spray for a second on the desired area and press foam onto glue.

- When Gluing the foam be sure your edges are smooth and everything is secured , other wise you will get bumps in the leather .

- There will be wrinkles on the leather when its re stretched , this is normal . They usually dissipate over time.

- If the Bolts from step 2 will not go on use a utility knife and cut X shaped holes on the leather until you can physically see the thread .

- When attaching the 3 wires and 1 hose from step 3 BE SURE these are not getting pinched between the upper and lower portion. Otherwise you will get no air to the feet area.

Good Luck .