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Dewalt Nailers DCN680D1 2018 Control Module Replacement

Introduzione

This guide shows how to remove and replace the control module for the Dewalt Nailers DCN680D1 2018.

The module is an all-in-one assembly, which includes the trigger mechanism, battery connector, and selector switch board.

Cosa ti serve

  1. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the battery: passo 1, immagine 1 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the battery: passo 1, immagine 2 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the battery: passo 1, immagine 3 di 3

    • Before you begin the repair, remove the battery from the device.

    Modifica

  2. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Loosen the outer housing: passo 2, immagine 1 di 1

    • Remove the following screws securing the outer housing:

    • Twelve T10 screws

    • One 2.5 mm hex screw

    • Some of these screws are deeply recessed. You can use a flathead screwdriver to loosen these screws.

    Modifica

  3. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the right housing: passo 3, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the right housing: passo 3, immagine 2 di 2

    • Lift and remove the right housing from the device.

    Modifica

  4. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Loosen the internal parts: passo 4, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Loosen the internal parts: passo 4, immagine 2 di 2

    • Remove the lock button from its recess.

    • During reassembly, make sure that the button is properly seated and engages the trigger.

    Modifica

  5. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 5, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 5, immagine 2 di 2

    • Slide the battery connector out of its recess.

    Modifica

  6. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 6, immagine 1 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 6, immagine 2 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 6, immagine 3 di 3

    • Remove the switch board, switch, and spring from its housing recess.

    • During reassembly, use the third photo as a reference to help you set the components back in the housing.

    Modifica

  7. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the left housing: passo 7, immagine 1 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the left housing: passo 7, immagine 2 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the left housing: passo 7, immagine 3 di 3

    • Carefully flip the device over.

    • Remove the left housing from the device.

    Modifica

  9. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 8, immagine 1 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 8, immagine 2 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 8, immagine 3 di 3

    • The spring under the release button has a tendency to fly out. Be careful not to lose the spring.

    • Carefully remove the release button from the device.

    • Remove the button spring from the device.

    Modifica

  10. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the back support: passo 9, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the back support: passo 9, immagine 2 di 2

    • Use a T20 driver to remove the two screws (one on either side) securing the back support .

    Modifica

  11. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 10, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 10, immagine 2 di 2

    • Loosen the two solenoid wires from the back support.

    Modifica

  12. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 11, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 11, immagine 2 di 2

    • Pull the back support straight out of the device.

    Modifica

  13. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Disconnect the control module: passo 12, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Disconnect the control module: passo 12, immagine 2 di 2

    • Use a T10 driver to remove the three screws securing the motor wires

    • Reassembly tip: The motor wires are color-coded. Be sure to reconnect the motor wires as shown in the photo.

    Modifica

  14. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 13, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 13, immagine 2 di 2

    • Use a small flathead screwdriver to pry up and disconnect the sensor connector from the side of the motor.

    Modifica

  15. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 14, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 14, immagine 2 di 2

    • Insert the point of a pick tool into the push-in connector's inlet hole, which has the control module wire plugged into it.

    • Make sure you choose the inlet that connects to the control module, not the solenoid.

    Modifica

  16. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 15, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 15, immagine 2 di 2

    • With the pick tool still inserted, pull the red control module wire out of the push-in connector.

    Modifica

  17. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 16, immagine 1 di 1

    • Repeat the previous two steps to disconnect the black control module wire from the push-in connector.

    Modifica

  18. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 17, immagine 1 di 2 Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 17, immagine 2 di 2

    • Unclip the solenoid's red and black wires from the control module's side.

    Modifica

  19. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the control module: passo 18, immagine 1 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the control module: passo 18, immagine 2 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Remove the control module: passo 18, immagine 3 di 3

    • Lift and remove the control module from the device.

    • Reassembly tip: Make sure that the white plastic actuator latches into the black lever arm.

    Modifica

  20. Dewalt Nailers DCN680D1 2018 Control Module Replacement, Transfer the loose components: passo 19, immagine 1 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Transfer the loose components: passo 19, immagine 2 di 3 Dewalt Nailers DCN680D1 2018 Control Module Replacement, Transfer the loose components: passo 19, immagine 3 di 3

    • Remove the white plastic actuator from the control module and transfer it onto your replacement part.

    • When you install the actuator, make sure the actuator bar can press the white button on the control module.

    Modifica

  21. Dewalt Nailers DCN680D1 2018 Control Module Replacement: passo 20, immagine 1 di 1

    • Only the control module remains.

    Modifica
Conclusione

To reassemble your device, follow these instructions in reverse order.

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Autore

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Arthur Shi

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