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AEG AG901 Ergorapido replacing the battery pack

Cosa ti serve

  1. AEG AG901 Ergorapido replacing the battery pack, Opening the Housing: passo 1, immagine 1 di 3 AEG AG901 Ergorapido replacing the battery pack, Opening the Housing: passo 1, immagine 2 di 3 AEG AG901 Ergorapido replacing the battery pack, Opening the Housing: passo 1, immagine 3 di 3
    • Remove all 5 screws on the back side of the housing

  2. AEG AG901 Ergorapido replacing the battery pack, Open the Handle: passo 2, immagine 1 di 3 AEG AG901 Ergorapido replacing the battery pack, Open the Handle: passo 2, immagine 2 di 3 AEG AG901 Ergorapido replacing the battery pack, Open the Handle: passo 2, immagine 3 di 3
    • The handle is hooked with 2 plastic lugs on each side. you have to unhook it with a slotted screwdriver or something similar. Then carefully pull off the cover. and clean everything inside first.

  3. AEG AG901 Ergorapido replacing the battery pack, Solder in the battery cells: passo 3, immagine 1 di 3 AEG AG901 Ergorapido replacing the battery pack, Solder in the battery cells: passo 3, immagine 2 di 3 AEG AG901 Ergorapido replacing the battery pack, Solder in the battery cells: passo 3, immagine 3 di 3
    • Unscrew the circuit board, the ones in the handle are simply preconfigured (4 cells). Took the wiring from the old cells and soldered them to the soldering fans of the new cells & insulated them with heat shrink tubing. You must pull the shrink tubing over the cable beforehand!

    • Glue the temperature sensor for thermal monitoring into the cells with insulating tape.

  4. AEG AG901 Ergorapido replacing the battery pack, Solder in the motor battery cells: passo 4, immagine 1 di 2 AEG AG901 Ergorapido replacing the battery pack, Solder in the motor battery cells: passo 4, immagine 2 di 2
    • Separate pack of 6 cells into pack of 2 with cutter & separate soldering tab with side cutters. Cover the cut housing insulation with insulating tape. Solder cells, note polarity! Test and then reassemble. Pay attention to the cable routing, it is very tight to the touch. I wish you success!!!

    • I used these cells: https://www.subtel.de/Akku-12V-1300mAh-N...

Conclusione

To reassemble your device, follow these instructions in reverse order.

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Repair-Fuchs

Membro da: 03/19/20

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